The Predictive Maintenance AI app offers asset failure prediction with a long-term horizon. It uses a combination of multivariate behavior change algorithms, time and frequency domain analyses, and real-time monitoring with short-term and long-term predictions. This improves the predictability of operations for the assets and enables manufacturers to maximize asset life and productivity.
improvement in production
reduction in maintenance costs
improvement in production quality
Using data from legacy as well as new-age machines, the Predictive Maintenance app creates asset system profiles that identify slow behavior changes or deterioration and predicts failures well in advance. By pairing data with SME inputs, the app delivers improved mean time between failures (MTBF), reduced scrap and improved OEE.
STEP 1: DETECTION OF BEHAVIOR CHANGES & ALERTS
Multi-dimensional analyses of parameters across asset systems are conducted over time to establish a baseline behavior. Once this baseline is established, these parameters are compared against it in real time using the app’s algorithms. Relevant deviations from the baseline will trigger an alarm.
STEP 2: DETAILS OF MULTIVARIATE BEHAVIOR CHANGE
Factors causing the deviations are automatically identified along with their contribution scores. This helps
to pinpoint the combination of parameters that is involved in the disruption event.
STEP 3: IDENTIFICATION OF FAILURE TYPES & AREAS
We discover the type of defect associated with the identified parameters. This enables the maintenance team to focus on the appropriate system that is likely to cause the disruption, thereby contributing to the efficient use of resources.
The Neewee Advantage
Failure prediction with a long-term horizon provides early warnings and diagnosis of equipment issues
A multivariate and interdependent approach that considers a wide range of factors
Greater effectiveness and productivity due to system-level modelling instead of asset or component-level modelling
Built-in scalability to easily onboard new assets and systems spread across multiple plants, locations,
The Predictive Maintenance AI app can be applied horizontally across all industries to make manufacturing operations more efficient and cost-effective.
Discover how Neewee’s Predictive Maintenance AI app improves equipment uptime and ROI.