With the Golden Production Run AI app, every aspect of your manufacturing batch or process can be integrated under an automated multivariate analysis, which identifies the best range of parameters to guarantee optimized production consistently. It also monitors operations, creates simulations and offers real-time guidance that can be easily implemented on the shop floor.
8-10%
improvement in production
3-5%
improvement
in yield
2-4%
reduction in rejected batches
1-2%
reduction in batch cycle times
3-5%
improvement in quality parameters
The approach
By using our Process Memory algorithms and the real-world expertise of SMEs, the app delivers consistent production runs that excel in quantity, quality and efficiency.
STEP 1: FEATURE GENERATION
Data across macro & micro processes and systems is integrated, allowing for the simultaneous evaluation of multiple variables. These include raw material compositions, in-process parameters, production quantity and quality, and asset downtimes.
STEP 2: IDENTIFICATION OF THE GOLDEN THREAD
The relationships between various factors are established and assessed through Process Memory-based algorithms to derive the Golden Thread.
STEP 3: GENERATION OF PARAMETER SCORECARDS
The causes of fluctuations in the process and product are identified and evaluated.
STEP 4: VALIDATION OF THE GOLDEN THREAD
Subject Matter Experts (SMEs) use their extensive industry experience to confirm and fine-tune the Golden Thread.
STEP 5: IMPLEMENTATION
Run-time predictions and guidance create an immediate impact on the shop floor and the final product.
The Neewee Advantage
Impact on the outcomes
in 6-8 weeks
Ready-made models that can be easily configured, connected and scaled
Run-time recommendations and insights based on multivariate parameters to help operators achieve optimal outcomes
Integration of hardware with the Golden Batch recipe enables end-to-end digitalization
Algorithms designed specifically for Golden Batch production
Unforeseen variations can be taken into account and tackled in real time
Case Studies
Know more about how the Golden Production Run AI app has been applied by leading manufacturers to improve yield and processes.